EMSEF-R & EMS-R Models
The SGM Induction Sensor Separator is a high-precision belt separator designed to detect and recover non-ferrous metals that do not respond effectively to Eddy Current Separators (ECS). These metals typically represent 2% to 5% of ECS waste and fall into two main categories:
- Zurik – Primarily stainless steel
- Copper Wires – Both insulated and bare copper
By integrating state-of-the-art induction sensor technology, the SGM sensor separator ensures superior metal recovery, optimizing recycling efficiency and reducing material loss.
How the Induction Sensor Separator Works
- Metal Detection: The system uses high-resolution inductive sensors placed beneath the belt to detect the presence of metals as they pass through the electromagnetic field.
- Automated Sorting Process: Once a metal is identified, the information is sent to a control unit, which triggers pneumatic rejector valves mounted at the belt’s discharge point.
- Precision Separation: The top-blowing air jet system expels metal particles downward, ensuring a clean and efficient sorting trajectory.
This method is particularly effective for insulated copper wires and irregularly shaped stainless steel pieces, which require a wider air spectrum and optimized rejection force for accurate separation.
Customizable Options
- Belt Cleaning Brush System – Maintains belt hygiene and performance.
- Vibrating Feeder – Ensures even material distribution for consistent sorting efficiency.
Key Features & Benefits
- Recovers residual metals left in ECS waste, increasing overall efficiency.
- Operators can select different metal separation modes (All Metals, Stainless Steel, Copper Wires) with high, medium, and low sensor sensitivity settings.
- Modular & Scalable Design – Multiple EMS separators can be connected in a cascade installation, maintaining the same working level for continuous operation.
- Real-time monitoring ensures optimal feeding, distribution, and sorting accuracy.
- User-Friendly Interface – 12” touch-screen control panel provides intuitive operation and system management.
- Rugged Industrial Construction – Laser-cut frame ensures maximum stability and precision assembly.
Available Models
- EMSEF-R – Designed for fine and mid-sized fractions (15 – 40 mm / 1/16” – 1 1/2”)
- EMS-R – Optimized for large-sized fractions (40 – 130 mm / 1 1/2” – 4”)
Typical Applications
✅ Auto Shredder Residue (ASR) Processing – Recovers valuable metals left in ECS waste.
✅ Municipal Solid Waste Incinerator Ash (IBA) Recycling – Extracts residual stainless steel and copper wires.
✅ Wood Waste Recycling – Recovers metal contaminants from processed wood materials.
✅ Copper Wire Separation – Effectively sorts both bare and insulated copper wires.
✅ Zurik Processing – Enhances stainless steel recovery from mixed scrap.
