Rails layers
Rail handling presents unique logistical and operational challenges due to the length, weight, and structural rigidity of the rails. Whether transporting single rails or layered stacks, operations must ensure precise placement, stability, and safety while minimizing the risk of damage.
Traditional handling methods, such as clamps, chains, or mechanical grabs, can be time-consuming, prone to misalignment, and require additional labor, increasing operational inefficiencies. Additionally, residual magnetism left in the rails after lifting can interfere with subsequent welding or quality control inspections, complicating post-handling processes.
Power reliability is another concern. In environments where sudden electrical interruptions may occur, traditional electromagnets risk load drops, posing significant safety hazards. To address these challenges, SGM Magnetics provides Electro Permanent Magnet (EPR) solutions, offering a fail-safe, energy-efficient, and high-performance alternative for rail handling.
SGM Electro Permanent Magnets (EPR) for Rail Handling
SGM’s EPR lifting magnets provide unmatched safety, reliability, and ease of operation, making them the ideal solution for handling individual rails or rail layers in various industrial and construction environments.
Absolute Safety & Fail-Safe Technology
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Independent from External Power Sources – Unlike electromagnets, EPR lifting force is autonomous and does not require continuous power, eliminating the risk of accidental load drops due to power failure or cable interruption.
- Constant Lifting Force – The magnet’s holding capacity remains stable over time, ensuring secure handling with no reduction in lifting force.
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No Need for Operator Contact – The remote-controlled system allows handling from a safe distance, removing the need for operators to manually attach clamps or engage with rails on the ground or in rail wagons.
High Productivity & Fast Handling
- Rapid Release System – Any rail length can be released in just 3 seconds, significantly reducing cycle times.
- Unlimited Rail Length Handling – The system is adaptable to handle rails of any size, making it suitable for rail production, storage, and transportation.
- No Duty Cycle Limitations – Unlike electromagnets, EPR magnets do not generate heat during operation, enabling continuous 24/7 use without the risk of overheating.
User-Friendly & Low Maintenance
- Remote Operation via Radio Control – The entire system is designed for simple and efficient use, with pre-selection options for lifting different rail lengths.
- Minimal Residual Magnetism – EPR magnets leave insignificant levels of residual magnetism, ensuring no interference with welding, inductive quality control, or other post-handling processes.
- Simplified Maintenance – Unlike electromagnets, EPR technology does not require battery backup and features less complex electronic controllers, making maintenance simpler and more cost-effective.
Designed for Industrial Efficiency & Compliance
SGM’s Electro Permanent Magnets for Rail Handling are designed to meet the strictest industrial safety and performance standards, ensuring compliance with European Standard EN 13155.
